Food safe relate to our human life, everyone eat salt everyday, during salt manufacturing, conveyor belt participate directly in processing, which is the best convey belt, how do we choose it?
Science and technology are first important thing in industry manufacturing, all industries are focus on scientific and technological development and are producing and developing in a more efficient and reasonable way, both technology and materials are changing every time. The automation, unmanned, dust free and intelligent of machinery have changed our lives. Same as processing industry, need manufacturing way and new food processing equipment have also entered a new development transformation stage.
Conveyor belt used in food salt processing, this requires that conveyor belt should be processed non toxic materials, the belt surface should be smooth, easy to clean, mold proof and reduce bacterial breeding, good to transport food and food raw materials. In this case, old conveyor belt with cloth layer can not meet these requirements.
Teflon conveyor belt has been widely used in food industrial, it is high temperature resistance, can be used for a long time at -180 degree to 260 degree, the surface friction coefficient is very low, it is anti stick conveyor belt also. More and more people love to use this conveyor belt in their food processing.
Using glass fiber as the base cloth, coated with Teflon emulsion and dried by mechanical equipment, a new type of composite Teflon glass fiber cloth is made. On the basis of Teflon glass fiber cloth, it is processed and coated with silicone adhesive to make Teflon high temperature resistant tape. Adding other processes in the production process can be made into special-purpose high-temperature resistant Teflon tape, such as Teflon tape with anti-static properties.
Due to different production processes and raw materials, the acceptable Teflon tape max temp is different. The film and glue on the Teflon tape directly affect the temperature effect of the Teflon tape.
The common Teflon high temperature tape can work normally in an environment of 260 degrees and can withstand an instantaneous high temperature of 300 degrees. Some customized Teflon high temperature tapes can work in a high temperature environment of 320 degrees.
Teflon tape is a new type of composite material, which has a wide range of uses. It not only has the strength of glass cloth, but also has the safety of Teflon food grade. At the same time, it has the conditions for working in high temperature environments. More and more industries are in use. Common ones include: packaging, thermoplastics, compounding, sealing heat sealing, electrical and electronic industries. In addition, Teflon high temperature tape can be reused in some special environments, such as in the drum of sizing machine and thermoplastic demoulding field. Teflon tape can be used repeatedly, and it is very convenient to replace.
Teflon coated glass fabric inherits the dual characteristics of glass fiber fabric and Teflon, it has excellent performance in high temperature resistance, non-stick, food-grade easy cleaning, and has been widely used in many industries.
- Application of Teflon coated glass fabric in packaging industry
Teflon coated glass fabric is used for packaging all kinds of food, daily necessities, industrial parts, cartons and other regular objects. After the product is put into the sealed bag, it is sent to the oven to shrink at high temperature. The Teflon coated glass fabric can withstand the temperature in the oven while ensuring that the film does not adhere to the product.
- Teflon coated glass fabric used in the bonding of textiles
Teflon coated glass fabric or Teflon high temperature tape can be used for Fusing machine belt of shirts, suit linings, and adhesive linings for thermal bonding.
- Teflon coated glass fabric is used in heat shrinkable plastic packaging
Teflon coated glass fabric or Teflon high temperature tape is used in the sealing of various plastic packaging bags, vacuum packaging, and liquid filling. Teflon coating can prevent the melted film from cooling and accumulating residues, and the Teflon high-temperature material can easily withstand rapid changes in temperature to ensure the smoothness of the operating surface.
- Teflon coated glass fabric is used in printing and drying industry
Teflon coated glass fabric can be used in many drying and curing processes, especially the drying of various screen printing, in a modern industrial environment, speed, quantity and quality must be coordinated with each other, and the slow lag of textile drying has become a serious problem. The only solution is hot air jet drying, the porous mesh conveyor belt enables the entire drying process to be carried out at the most economical cost.
- Teflon coated glass fabric used in food processing
Due to the high temperature resistance and non-stick performance of Teflon, it has been widely used in the processing of various oven gaskets, bread, snacks, etc., meat frying, etc., frozen meat and ice cream production.
- Teflon coated glass fabric used in solar laminator
Teflon coated glass fabric is widely used in solar laminators. The solar laminator is also called the solar cell module laminator. Its principle is to apply a certain pressure on the surface of each layer of the module, and press these materials together under heating. In order to achieve this goal, it is necessary to have preconditions such as pressure, temperature, vacuum and smoothness, and Teflon coated glass fabric can meet these characteristics very well, and it is the best companion for solar laminators.
- Teflon coated glass fabric used in plastic products
Teflon coated glass fabric is used as a gasket for welding UPVC, white goods, and automotive plastic panels. Used for extrusion coating of polyethylene and polyurethane foam. Teflon coated glass fabric has more uses in the construction field (except as a tent cloth), and can be used as a self-adhesive and non-self-adhesive release liner for plastic welding machines. Therefore, Teflon coated glass fabric has been widely used in the production of UPVC doors and windows and other profiles.
- Teflon coated glass fabric can be used for demoulding
Teflon coated glass fabric, Teflon conveyor belt, used for forming rubber products, for forming carpets and cushions made of PVC materials. Used for demoulding rubber mats, asphalt and ceramic tiles, and kitchen countertops. Used for the release of hot melt adhesives and tapes. It is also used for demoulding of grinding wheels and grinding discs.
Teflon coated glass fabric is an excellent new composite material, whether it is to reduce costs and increase production efficiency, or to protect the environment and reduce environmental pollution. Teflon coated glass fabric has this unique advantage, and more and more industries are using it.
Contact us at infocorefrp@gmail.com to get a free sample of Teflon coated glass fabric and learn more about the application of Teflon coated glass fabric.
Reasonable and standardized use of Teflon conveyor belt can extend the service life of the conveyor belt.
Non stick PTFE open mesh conveyor belt is also called Teflon mesh belt、high temperature PTFE mesh, Teflon conveyor belt is divided into Teflon mesh conveyor belt and Teflon coated fiberglass belt, Both of them are using glass fiber cloth coated with Teflon resin to make Teflon (PTFE) conveyor belt base cloth; Among them, Teflon mesh conveyor belts are defined by mesh size, mainly including 1×1MM, 2×2.5MM, 4×4MM, 10×10MM, etc. And according to the difference of the warp and weft, it is divided into single weft and double weft Teflon mesh conveyor belts; Teflon coated fiberglass belt is divided into specifications by thickness, and the thinnest can reach 0.08MM.
Our factory supports the customization of various specifications of Teflon conveyor belts, and provides free samples of various specifications of Teflon conveyor belts.
Teflon mesh conveyor with mesh holes, good breath-ability, So it is widely used in textile printing and dyeing, printing drying guide belt, screen printing, ultraviolet drying, UV series, light curing machine, offset printing machine, loose dryer, non-woven dryer, high frequency dryer, food baking machine guide belt, temperature control drying room, rapid drying of flux-type ink and drying of general moisture content items.
Application of Teflon conveyor belt in food baking machine
Teflon conveyor belt has very good weather resistance, anti-aging properties, The surface of the Teflon conveyor belt is not sticky, it is not easy to adsorb any substance, and various oil stains are easy to clean. At the same time, Teflon conveyor belt has very good chemical resistance, and it can be used normally in both strong acid and alkali environments. Usually Teflon conveyor belt can work at low temperature -70℃ to high temperature 260℃, some customized Teflon conveyor belt can work normally at 350℃ high temperature, will not reduce the performance of the product due to temperature changes.
All conveyor belts are consumables, and Teflon conveyor belts are no exception. In order to maximize the use life of Teflon conveyor belts, we recommend that you pay attention to the following details when using Teflon conveyor belts.
During the use of the Teflon conveyor belt, do not cause excessive local stress. The items should be evenly distributed on the Teflon conveyor belt to avoid tearing the conveyor belt due to excessive local stress.
Regularly clean the foreign objects on the Teflon conveyor belt to prevent the foreign objects from causing local rupture with the operation of the Teflon conveyor belt.
Regularly check the position of the working roller of the Teflon conveyor belt, pay attention to keep it level, and avoid uneven tension.
Teflon conveyor belt joints need to be neatly connected. There are many types of Teflon conveyor joints, no matter which way you should pay attention to keep it tidy, otherwise it is easy to break.
If you have any questions during the use of Teflon conveyor belt, please contact us at info@jiujiangptfe.com. Our engineers will reply to you within 24 hours.
Teflon mesh conveyor belt has been widely used in various transportation industries. It has become a more common conveyor belt. Many users are very comfortable in adjusting the tension of Teflon mesh conveyor belt during use. It is the wrong behavior.
Some users in the daily maintenance, in order to save trouble, directly adjust the tension of the Teflon mesh conveyor belt, which is convenient and easy. However, the situation in which the tension of the Teflon mesh belt is large will greatly reduce the service life of the Teflon mesh belt and the machine equipment, because the tension is too large, resulting in the Teflon grid. The pressure between the conveyor belt and the machine increases, and the degree of wear increases, which is not conducive to daily maintenance and maintenance, and will also affect the quality of the product to some extent.
Some Teflon mesh conveyor belts are used to adjust the conveyor belt very loosely (small tension), which is also wrong, we need to adjust the tension a little, so as to prevent slipping or loosening, but like the above said, and the tension cannot be made too big.
The specific tension control needs to be determined according to the specific environment of the Teflon mesh conveyor belt.
Jiujiang PTFE Materials Co., Ltd. is a professional manufacturer of Teflon products. We provide high quality Teflon conveyor belts and related free sample services. If you have used Teflon conveyor belts, For any questions, please contact info@jiujiangptfe.com Our engineers will respond to you within 24 hours.
Because of the price , it is easy for the factory to purchase unqualified Teflon tape, some because of the low requirements for Teflon tape, no abnormalities were found during use. However, some unqualified Teflon tapes may cause residual glue or even overflow glue.
In order to make it clear that these problems occur, we need to understand three points of knowledge about the manufacture of Teflon tape
First, high-temperature Teflon tape is different from Teflon raw tape. The production process of high-temperature Teflon tape is relatively complicated. The raw material emulsion for the production of high-temperature Teflon tape contains chemical components. During production, the staff must strictly control the speed and temperature of the equipment, and the quality of the Teflon tape will be directly affected by the fluctuation.
For example, when the temperature is too high, the produced Teflon tape is prone to overflowing.
Second, the sensitive adhesive used in the production of high-temperature Teflon adhesive tape is cured by baking and heating. If the equipment runs too fast during production, the actual curing of the sensitive adhesive will be insufficient, resulting in the production of special adhesives. It is common to find that some unqualified Teflon tapes are not sufficiently viscous, which is probably due to this problem.
Third, the Teflon tape produced from the coating machine is only a semi-finished product. In order to fully combine the glue and the high-temperature Teflon cloth, it needs to be left alone for 2 to 3 days to let the glue fully cure in a natural state. After curing, the high temperature Teflon adhesive tape will be cut through the equipment.
If the factory floor management of high-temperature Teflon tape is not standardized, or if unqualified raw materials are purchased in order to save costs, the resulting of high-temperature Teflon tape is likely to have insufficient viscosity .
As a factory specializing in the production of high-temperature Teflon adhesive tape, we believe that “there are no cheapest products, only the most suitable products.” The temperature that high temperature Teflon adhesive tape withstands when using is different, the corresponding production cost is also different. When purchasing high-temperature Teflon tape, you must understand your needs. Don’t blindly choose the cheapest Teflon tape, but choose the most suitable Teflon tape.
For all questions about high temperature Teflon adhesive tape, please contact us at info@jiujiangptfe.com , our engineers will reply to you within 24 hours.
Teflon mesh conveyor belt has been gradually applied to a wide range of applications, and its ultra-high performance has been highly praised by users. However, the Teflon mesh belt will also have some slippage during operation, so these slips will occur. What are the main reasons for the phenomenon? Let’s take a closer look:
The initial tension is too small: the tension of the Teflon mesh conveyor belt leaving the drum is insufficient to cause the conveyor belt to slip. This situation usually occurs at the start-up. The solution is to adjust the tensioning device and increase the initial tension.
The tail roller bearing is not damaged or the upper and lower roller bearings are not damaged. The cause of the damage is that there is too much floating in the tail, and there is no timely repair and replacement of parts that have been damaged or inflexible, causing the resistance to increase and causing slippage.
The start speed is too fast and can form a slip: at this time, it can be started slowly. Or after jogging twice and then starting, it can also effectively overcome the slip phenomenon.
The friction between the drive roller and the Teflon conveyor belt is insufficient to cause slippage. Most of the reasons for slippage are water on the conveyor belt or wet environment.
Jiujiang PTFE Materials Co., Ltd. is a professional manufacturer of Teflon products. We provide high quality Teflon conveyor belts and related free sample services. If you have used Teflon conveyor belts, For any questions, please contact info@jiujiangptfe.com Our engineers will reply to you within 24 hours.
Teflon coated fiberglass fabric and Teflon adhesive tape are both waterproof. However, is it possible to soak the Teflon product in water for a long time?
Jiujiang PTFE reminds everyone that when using Teflon products, it is important to note that Teflon series products are not suitable for long-term immersion in water. Otherwise, its service life will be greatly reduced.
First of all, Teflon coated fiberglass fabric is made of glass fiber fabric impregnated with Teflon emulsion. Glass fiber fabric will be soft in water and its strength will decrease. This requires us to pay attention to the fact that Teflon tape and Teflon coated glass fabric are waterproof, but not suitable for long time in the water. The Teflon mesh belt product is also the same, because the Teflon mesh belt is also made of fiberglass mesh impregnated with Teflon emulsion and then dried. The silicone pressure sensitive adhesive on the back of the Teflon tape is also weakened by the long-term action of water. Silicone pressure sensitive adhesive contains organic solvent toluene, which will also reduce the viscosity of silicone pressure sensitive adhesive under the action of water, and finally have a great impact on the quality of Teflon tape products.
Therefore, waterproofing is not necessarily suitable for long-term soaking in water. Customers must be aware that the service life in water is very different from the service life not in water. Before choosing Teflon products, we must consult the manufacturer, carefully understand your own use environment, accurately select and grasp the replacement cycle of the product.
Jiujiang PTFE Materials Co., Ltd. is a professional manufacturer of Teflon products. If you want to know more about Teflon products, please contact us at info@jiujiangptfe.com and our engineers will respond to you within 24 hours.
PVDF is polyvinylidene fluoride, which is a little worse than F4 and F46. It has low temperature resistance and poor corrosion resistance (price is much cheaper than F4 and F46).
PTFE (F4) is polytetrafluoroethylene, which has good temperature resistance and corrosion resistance. It can withstand the corrosion of any medium. The color is absolutely white. It is generally used for lining fluorine pipes, valves, seals, bars, etc.
FEP (F46) is polytetrafluoroethylene propylene, the color is transparent, corrosion resistance is equivalent to PTFE, generally used for lining fluorine pump or perfluorinated pump.
PFA tetrafluoroethylene-perfluoroalkoxy vinyl ether copolymer (also known as: perfluoroalkylated, soluble polytetrafluoroethylene)
F4+F46=F50 is a fluoroplastic alloy. This material is also often used in fluoroplastic pumps. They are used together to increase wear resistance.
The chemical properties of PFA FEP PTFE are similar, but FEP can only be used below 200 degrees, and PTFE cannot be injection molded.
Teflon English full name Polytetrafluoroethylene, referred to as Teflon, PTFE, F4
Teflon is divided into PTFE, FEP, PFA, ETFE basic types:
Teflon PTFE: PTFE (polytetrafluoroethylene) non-stick coating can be used continuously at 260 ° C, with a maximum operating temperature of 290-300 ° C, very low friction coefficient, good wear resistance and excellent chemical stability.
Teflon FEP: FEP (fluorinated ethylene propylene copolymer) non-stick coating melts and flows during baking to form a non-porous film. It has excellent chemical stability and excellent non-stick properties. The maximum operating temperature is 200 °C.
Teflon PFA: PFA (perfluoroalkylated) non-stick coating melts and forms a non-porous film during baking, just like FEP. The advantage of PFA is that it has a higher continuous use temperature of 260 ° C and stronger toughness. It is especially suitable for use in the field of anti-adhesion and chemical resistance under high temperature conditions.
Teflon ETFE: ETFE is a copolymer of ethylene and tetrafluoroethylene. It is the toughest fluoropolymer and can form a highly durable coating with excellent chemical resistance and can be used at 150 ° C. Work continuously.
When the Teflon high temperature cloth is scratched or torn during use, it must be immediately shut down for repair work to prevent the tearing of the high temperature cloth from getting bigger and bigger.
Occasionally, customers contact our engineers at info@jiujiangptfe.com to reflect that they have experienced tearing in the use of Teflon high temperature cloth. We specially ask our engineers for help. How to repair such Teflon high temperature cloth?
After several years of discovery, different degrees of tear repair methods are also different. Today, I mainly talk about the common repairing scheme of the tearing mouth of Teflon high temperature cloth:
- Grind the tearing part of the high temperature cloth with a grinder and polish the tearing part until the surface of the tearing part appears rough.
- Clean the polished surface (methanol or xylene can be used), then place the F46 film on the sanding surface, place a layer of high temperature cloth on the top, and finally pass the high temperature cloth and film through a 400 degree high temperature heat sealing joint machine. The sanding surfaces are bonded together.
Jiujiang PTFE Materials Co., Ltd. is a factory specializing in the production and sale of Teflon high temperature fabrics. We offer Teflon high temperature fabrics at various price points. Our engineers remind you that different environments require different quality Teflon high temperature cloths. The best way to solve the tearing problem is to use the environment and quality products. You can contact us at info@jiujiangptfe.com for free quality samples of Teflon high temperature cloth.